Formation free energy of sodium stannate measured using β-β″-Al2O3 ceramic electrolyte

Zhi-Meng Wang Hong-Wei Xie Yi Zhang Yu-Chun Zhai

School of Metallurgy and Materials, Northeastern University

Institute of Process Engineering, Chinese Academy of Sciences

收稿日期:13 January 2015

基金:financially supported by the National Natural Science Foundation of China (No.51234009);

Formation free energy of sodium stannate measured using β-β″-Al2O3 ceramic electrolyte

Zhi-Meng Wang Hong-Wei Xie Yi Zhang Yu-Chun Zhai

School of Metallurgy and Materials, Northeastern University

Institute of Process Engineering, Chinese Academy of Sciences

Abstract:

β-β″-Al2O3 precursor powder was successfully prepared by a solid-phase sintering method with Li2CO3,Na2CO3 (as the sources of Li2O and Na2O, respectively) and α-Al2O3 powder as the raw materials. The precursor was characterized by X-ray diffraction (XRD) and scan-ning electron microscope (SEM). The results indicate that the amount of Na2O in the raw materials has a great effect on the formation of β″-Al2O3 in the β-β″-Al2O3 precursor.When Na2O content is 10 wt%,the content of β″-Al2O3 phase reaches the maximum value of 86.24 wt% in the precursor. The β-β〃-Al2O3 ceramic was prepared from β-β″-Al2O3 precursor powder by isostatic pressing and burying sintering process. The conductive property of the β-β″-Al2O3 ceramic was examined by electrochemical impedance spectroscopy (EIS)method, and the density was measured by the Archimedes method. The results reveal that when 10 wt% Na2O was added, the sample exhibits the best performance with the lowest resistivity of 4.51 Ω·cm and the highest density of 3.25 g·cm-3. A solid electrolyte battery of Pt|SnO2, Na2SnO31|β-β″-Al2O3|Na-CrO2, Cr2O3|Pt was assembled by the β-β″-Al2O3 elec-trolyte tube to measure the open potential of the resulting battery, and the formation free energy of sodium stannate was calculated. In the temperature range of 1273-773 K,the relationship between formation free energy of sodium stannate and temperature was generated as follows:ΔGNa2SnO30= —1040.83 + 0.2221T± 7.54.

Keyword:

β-β″-Al2O3 electrolyte; Electrochemistry; Sodium stannate; Formation free energy of sodium stannate;

Author: Hong-Wei Xie e-mail:xiehw@smm.neu.edu.cn;

Received: 13 January 2015

1 Introduction

Theβ-β"-Al2O3,composing ofβ-Al2O3 andβ"-Al2O3,is an excellent Na+solid conductor [ 1, 2] .The ideal chemical constructions ofβ-Al2O3 andβ"-Al2O3 are Na2O-11Al2O3and Na2O·5.33Al2O3,respectively.In theβ-β"-Al2O3 solid electrolyte,β-Al2O3 is stable at high temperature,but with poor conductivity.On the contrary,β"-Al2O3 has better conductivity,but worse high-temperature stability.It will transform fromβ"-Al2O3 intoβ-Al2O3 phase when temperature is higher than 1873 K.As a result,the preparation of a stableβ-β"-Al2O3 solid electrolyte with highβ"-A12O3content has become the focus of intense interests [ 3, 4, 5, 6, 7, 8, 9, 10] .Theβ-β"-Al2O3 precursor powder was commonly made by a solid-phase reaction method or a sol-gel method at high temperature [ 11, 12] .Theβ"-Al2O3 content in theβ-β"-Al2O3 ceramic was strongly influenced by precursor powder preparation,green molding and sintering process.The Li2O could improve the stability ofβ"-Al2O3 phase [ 13, 14, 15] .

Theβ-β"-Al2O3 is a necessary material for sodium sulfur batteries [ 16, 17] and also an ideal material for electromotive force (EMF) measurement of formation free energy of sodium metal oxide [ 18, 19, 20, 21] .Thermodynamic data of free energy of oxide sodium salt can help the understanding and improvement of the practical smelting process of the related system.However,the formation free energies of some oxide sodium salt are not listed in the documents such as Pb,Zn and Te oxide sodium salts.In this present,the formation free energy of sodium stannate was measured by the assembled battery usingβ-β"-Al2O3ceramic electrolyte tube [ 22] .It is of great significance to get thermodynamic properties of the metal oxide sodium for the thorough analysis and understanding of the alkaline smelting process.

2 Experimental

2.1 β-β"-Al2O3 preparation of electrolyte tube

2.1.1 Prepαration ofβ-β"-Al2O3 precursor powder

Na2CO3,Li2CO3 and ultrafineα-Al2O3 were used as raw materials.The content of Li2O was fixed as 0.8 wt%,while the content of Na2O was varied as 9.0 wt%,9.5 wt%,10.0 wt%and 10.5 wt%,respectively.The formula ofβ"-Al2O3 can be represented as Na1.7Li0.3Al10.7O17 when Li2O is stable.The raw materials were mixed through ball milling (QM-3SP04-type planetary ball mill) for 24 h with alcohol as the medium,and the rotational speed of the ball milling was 750 r·min-1.The mixed material was dried in vacuum oven (DZF-6050MBE-type vacuum drying oven)at 1523 K for 3 h and then was slowly cooled to room temperature.Finally,theβ-β"-Al2O3 precursor powder was obtained.The phase and morphology ofβ-β"Al2O3 precursor powder were studied through X-ray diffractometer(XRD,D/max-2500PC) and scanning electron microscopy(SEM,SSX-550),respectively.

2.1.2 Preparation of electrolyte tube

The above self-madeβ-β"-Al2O3 precursor powder was mixed uniformly with polyvinyl butyral solution used as the binder.The mixed material was shaped up through300 MPa isostatic pressing (CIP120/350-300Y cold isostatic press) into the green ceramic body.In order to ensure the Na2O content,the burying sintering process was used.The ceramic green was compacted in the crucible withβ-β"-Al2O3 powder as the investment.And the crucible was sealed with high-temperature cement and put in the MoSi2resistance furnace heating to 1873 K for 8 min.Finally,it was slowly cooled to room temperature.

2.1.3 Testing of electrolyte performance

2.1.3. 1 Density measurement The dry weight (ω1),buoyant weight (ω3) and wet weight (ω2) of the solid electrolyte cube were measured by Archimedes density method.The real density of the electrolyte cube was calculated according to the following equation:

whereρm andρm1 denote the densities of the sample and the used liquid medium (g·cm-3),respectively;ωl2 andω3 correspond to the weights of the sample,the dipped sample in the air and the dipped sample in the liquid medium (g).In this experiment,kerosene was chosen andρm1 is 0.8 g·cm-3.

2.1.3. 2 Testing of electrolyte electrical performance The conductivity of the preparedβ-β"-Al2O3 electrolyte was studied.Both sides of the electrolyte sheet were coated with platinum paste and then dried at 673 K for 10 h.The platinum wire was connected with the coated electrolyte sheet,and two corundum pieces with hole in the edge were used to clamp the sheet,and then those two corundum pieces were fixed together with high-temperature-resistant screws.The prepared sample was placed in the resistance furnace at 623 K for 2 h,after that the resistivity was measured through the electrochemical impedance spectroscopy (EIS) after connecting with the electrochemical workstation (AUTOLAB PGSTAT302N) with working frequency of 1 MHz-1 Hz.

2.2 Mensuration of sodium stannate’s formation free energy

Solid electrolyte battery was assembled by the self-made electrolyte tube to measure formation free energy of sodium stannate from the open-circuit voltage (OCV).NaCrO2+Cr2O3 were used as the reference electrode material.The activity of Na2O is similar to that of sodium stannate to reduce the influence of gaseous Na diffusion.

The battery used to measure formation free energy of sodium stannate can be described as:Pt|SnO2,Na2SnO3|β-β"-Al2O3INaCrO2,Cr2O3IPt.Firstly,SnO2 and Na2SnO3were mixed together at mole ratio of 1:1,shaped up through compression molding.NaCrO2 and Cr2O3 were mixed together with mole ratio of 1:1,shaped up through compression molding.The primary battery was assembled with the above two kinds of electrode materials andβ-β"-Al2O3 electrolyte tube,and the experimental device is shown in Fig.1.

Before formation free energy of sodium stannate was measured,the battery measurement system should be detected with the oxygen concentration cell as the reference cell.The battery was assembled by ZrO2-Y2O3 solid electrolyte tube and can be described as:Pt|Fe,FexO|ZrO2-Y2O3|NiO,Ni|Pt.There are many reports about the reference cell [ 23] .The standard cell and the tested cell were put in the silicon carbon tube furnace at temperature of1273 K for 10 h.The electromotive force of the battery was measured every 50 K in the temperature range of1273-773 K,and the system was kept for 2 h before each measurement to reach the equilibrium state.The value of electromotive force would be recorded until the fluctuation was<0.1 mV.

Fig.1 Battery device diagram.1 Platinum electrode;2 corundum tube;3 corundum slice;4 spring;5 corundum tube;6β-β"-Al2O3electrolyte tube;7 SnO2+Na2SnO3;8 Cr2O3+NaCrO2

3 Results and discussion

3.1 Phase characterization of precursor powders

XRD patterns ofβ-β"-Al2O3 powder with different Na2O contents are presented in Fig.2.As shown in Fig.2,the syntheticβ-β"-Al2O3 is composed ofβ"-Al2O3,β-Al2O3,minorα-Al2O3 and some mixtures of sodium aluminate.With the increase of Na2O content,the diffraction intensity ofβ-Al2O3 andβ"-Al2O3 increases firstly and then decreases,while the diffraction intensity ofα-Al2O3 decreases all the time.It indicates that the addition amount of Na2O has great influence on getting the relatively single componentβ-β"-Al2O3 precursor.Low addition amount of Na2O can lead to excessiveα-Al2O3 existing in the product;however,high addition amount of Na2O will result in the generation of other types of sodium aluminate.The optimizing addition amount of Na2O is about 9.5 wt%-10.0 wt%.

The content ofβ"phase (f(β"))inβ-β"-Al2O3 can be described as following [ 24] :

where Iβ(026)(Peak 1 in Fig.2) is the diffraction intensity ofβ-Al2O3 when 2θ=44.5°andIβ"(2010)(Peak 2 in Fig.2)is the diffraction intensity ofβ"-Al2O3 when 2θ=46.1°.The relative content ofβ"-Al2O3 in four kinds of mixture powders is presented in Table 1.

Fig.2 XRD patterns ofβ-β"-Al2O3 powder with different Na2O contents:a 9.0 wt%,b 9.5 wt%,c 10.0 wt%,and d 10.5 wt%

  下载原图

Table 1 Relative content ofβ"-A12O3

Fig.3 SEM images of prepared powder with different Na2O contents:a 9.0 wt%,b 9.5 wt%,c 10.0 wt%,and d 10.5 wt%

As shown in Table 1,theβ"-Al2O3 phase is the dominant component inβ-β"-Al2O3,with the content of about80 wt%.There is no proportional relation between the content ofβ"-Al2O3 and the dosage of Na2O.Particularly,the proportion ofβ"-Al2O3 phase begins to decline when the amount of Na2O is 10.5 wt%.It is interesting to know that when the Na2O content is 10.0 wt%,β"-Al2O3 phase is up to 86.24 wt%.

SEM images of the preparedβ-β"-Al2O3 powder are shown in Fig.3.When the content of Na2O is less than10.0 wt%,the particle size ofβ-β"-Al2O3 is almost in the range of 1-3μm.However,when the content of Na2O increases to 10.5 wt%,the larger particles account for the major part in the precursor material,which is detrimental to the preparation of ceramic.Thus,Na2O content should be controlled within 10.0 wt%.In addition,there is a clear layer structure in the electrolyte precursor powder,which is consistent with the result reported in previous literature [ 25] .

3.2 Testing results of electrolyte electrochemical performance

Figure 4 shows the enlarged and fitting alternating current(AC) impedance spectra of the solid electrolyte flake at high-and intermediate-frequency.The insets are the full spectrum diagram.Z'and Z"are real and imaginary parts of impedance plural expressions,respectively.As shown in Fig.4,electrochemical impedance spectra consist of highfrequency capacitive reactance arc and low-frequency diffusion impedance.The high frequency corresponds to polarization resistance and spatial electric double layer,and the diffusion impedance is due to the dispersion of Na+in the electrolyte.High-frequency part is a complete capacitive reactance arc.It can be concluded that grain resistance is the main body among the resistance of the solid electrolyte.This illustrates that the sintered ceramic completely forms Al-O skeletal structure under the condition of preparation.Based on the physical meaning and electrochemical impedance spectrum graph,equivalent circuit is shown in Fig.4,where Rs is electrolyte resistance,Rp is polarization resistance,Cdl is space charge electric double layer capacitors and W and S are Warburg impedance.

The resistivity of electrolyte formula is:

where h is thickness of electrolyte,S is cross-sectional area of the electrolyte film (wafer radius is 0.3 cm),R is the electrolyte resistance andρis electrolyte electrical resistivity.The calculation results are given in Table 2.The resistivity ofβ-β"-Al2O3 does not change linearly with the increase of Na2O content.But when the addition amount of Na2O is 10.0 wt%,it exhibits the minimum value of4.51Ω·cm.The results can match the relation betweenβ"-Al2O3 content and addition amount of Na2O shown in XRD pattern in Fig.2.In addition,the density of the solid electrolyte made ofβ-β"-Al2O3 with 10.0 wt%Na2O is also the highest,which is beneficial to improving the electrical conductivity of the solid electrolyte.The result further confirms the inference that the solid electrolyte sintered body is less concluded from the impedance spectra.Therefore,it can be determined that electrolyte tube with Na2O addition amount of 10.0 wt%is applicable to measure formation free energy of sodium stannate.The performances of the electrolyte tube were tested in previous work [ 26] .

3.3 Results of sodium stannate’s formation free energy

The measured electromotive force values of the reference battery are shown in Fig.5a.In the temperature range of773-1273 K,the fitting curve equation of the data is:

where E is battery electromotive force (mV).The correlation coefficient is 0.982,which means that the measurement data are well agreement with those in Ref. [ 23] ,and it can be used as the reference in this experiment.

The battery used to measure formation free energy of sodium stannate can be described as Pt|SnO2,Na2SnO3|β-β"-Al2O3|NaCrO2,Cr2O3|Pt.The corresponding half-cell reaction formulae are as follows:

Fig.4 AC impedance spectra (experimental (exp.) and calculated (cal.)) of prepared powder with different Na2O contents:a 9.0 wt%,b 9.5 wt%,c 10.0 wt%,and d 10.5 wt%;and e equivalent circuit

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Table 2 Physical parameters of electrolyte sheet with different Na2O contents

The cell reaction is:

The simulation data between the measured electromotive force values of battery and the temperature are shown in Fig.5b.In the temperature range of 773-1273 K,the fitting equation with the data is:

The correlation coefficient is 0.958.The measured electromotive force values are converted into the change in the free energy of the cell reaction based on standard formation free energy:

whereΔG0 is the change in the free energy of the cell reaction,n is charge number of the cell reaction,E0 is standard EMF of the cell reaction which equals to the measured EMF of the cell (E) in this present,and F is Faraday constant.The equation is as follows:

Fig.5 Relationship between battery electromotive force (E) and temperature:a reference cell and b cell to be tested

In Reaction (7),each substance exists independently,so the equation can also be written as:

The formation free energies of SnO2,Cr2O3 and NaCrO2are 0.2691T[27], [27],respectively.All the data are substituted into Eq.(11).In the temperature range of 773-1273 K,the standard formation free energy of sodium stannate is as follows:

4 Conclusion

Theβ-β"-Al2O3 precursor powder with 80 wt%β"-Al2O3phase was prepared by a solid-phase sintering method.The particle size of theβ-β"-Al2O3 precursor powder is almost in the range of 1-3μm.The electrical resistivity of the electrolyte increases firstly and then decreases with the increase of the Na2O content.When Na2O content is 10 wt%,the electrical resistivity of the electrolyte reaches the minimum value of 4.51Ω·cm.In the temperature range of 773-1273 K,the relationship between formation free energy of sodium stannate and temperature measured by solid electrolyte battery assembled with theβ-β"-Al2O3 electrolytetube is .

Acknowledgments This work was financially supported by the National Natural Science Foundation of China (No.51234009).

参考文献

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[12] Xue JH,Zhu CF,Wang G.Study on preparation technology of solid electrolyteβ″-Al_2O_3.Chin J Power Sources.2009;33(5):387.

[13] Wen TL.β″-Al_2O_3—a kind of fast ion conductor.J Chin Ceram Soc.1979;7(4):380.

[14] Edstr(o|¨)m K,Faltens TA,Dunn B.The structure of Na+β″-aluminogallte,Na_(1-x)Mg_x(Al_(1-y)Ga_y)_(11-x)O_(17),x=0.67;y=0.23,0.30 and 0.41.Solid State Ionics.1998;110(1):137.

[15] Chen KG,Lin ZX,Yang SP.Li2O and MgO stabilizedβ″-Al_2O_3.J Inorg Mater.1984;12(4):449.

[16] Wen ZY.Sodium sulfur cell and its energy storage application.Shanghai Energy Conserv.2007;2:7.

[17] Wen ZY,Yu GQ,Gu ZH.Development and summary of sodium-sulfur battery technology in China.Distrib Util.2010;27(6):25.

[18] Ji CL,Xu Q,Zhai YC.Determination of activities of S and Fe in melts of matte converting process by EMF method.Acta Metall Sin.1992;28(7):283.

[19] Zheng MH,Chen YS.Free energy of formation of Na2S03 by EMF measurement usingβ-alumina solid electrolyte cell.Acta Metall Sin.1992;28(2):89.

[20] Grzegorz G,Leszek AZ.Electromotive force measurements in liquid Ag-In-Pd lead-free alloys.Rare Met.2006;25(5):587.

[21] Wang ZS,Guan YJ,Liang P.Deformation efficiency,homogeneity,and electrical resistivity of pure copper processed by constrained groove pressing.Rare Met.2014;33(3):287.

[22] Tang MT,Tang CB,Chen YM,Yang JG,Yang SH,He J,Ou Z.A promising low carbon clean metallurgical method low-temperature molten salt metallurgy of heavy metal.China Nonferrous Metall.2010;4:49.

[23] Sj(o|¨)den O,Seetharaman S,Staffansson LI.On the Gibbs energy of formation of wustite.Metall Trans B.1986;17(1):179.

[24] Raghavan S,Helfried N.Thermodynamic characterization of microwave sintered sodium beta alumina by a potentiometric technique.Electrochem Commun.2003;5(5):426.

[25] Lin ZX.Rapid Ion Conductors.Shanghai:Shanghai Scientific and Technical Publishers;1983.38.

[26] Wang ZM,Xie HW,Zhang Y,Zhai YC.Measurement of formation free energy for NaSb03 and Na2Te03 by electromotive force method.Min Metall.2015;24(4):15.

[27] Barin I,Knacke O.Thermochemical Properties of Inorganic Substances.Berlin:Springer;1973.237.

[1] Oshima T,Kajita M,Okuno A.Development of sodium-sulfur batteries.Appl Ceram Technol.2004;1(3):269.

[2] Divya KC,Qstergaard J.Battery storage technology for power systems—an overview.Electr Power Syst Res.2009;79(4):511.

[3] Fan ZZ,Gu ZH,Chen KG,Xu XH.Preparation of forming powders of high qualityβ″-Al_2O_3 ceramics.J Inorg Mater.1999;14(1):36.

[4] Peng Z,Xiao JZ.Advances in studies on debinding processes of ceramic injection molding.Mater Rev.2006;7(20):252.

[5] Chen KG,Lin ZX,Fan ZZ.Preparation of Na-β″-Al_2O_2ceramics by partial synthesis method.J Inorg Mater.1997;12(5):725.

[6] Zhang WF,Yan QZ,Su XT,Ge CC.Effect of powder embedded sintering technique on properties of BaTiO_3 ceramics.Bull Chin Ceram Soc.2006;25(1):98.

[7] Amin M,Antehony P.Fabrication of a thin walledβ″-alumina electrolyte cells.J Power Sources.2011;196(11):5191.

[8] Chen FP,Xu XG,Zhu M,Pan JY.An equipment for sintering of sodium-sulphur battery tube.China Patent;103123221.2013.

[9] Wang CZ.Solid Electrolyte and Chemical Sensors.Beijing:Metallurgical Industry Press;2000.36.

[10] Zhang XH,Lin CG,Cui S,Li ZD.Micro structure and properties o f Al_2O_3 dispersion-strengthened copper fabricated by reactive synthesis process.Rare Met.2014;33(2):191.

[11] Zhang LL.The research on preparation of sodium beta alumina in sodium-sulfur batteries.Wuhan:Huazhong University of Science and Technology;2007.7.

[12] Xue JH,Zhu CF,Wang G.Study on preparation technology of solid electrolyteβ″-Al_2O_3.Chin J Power Sources.2009;33(5):387.

[13] Wen TL.β″-Al_2O_3—a kind of fast ion conductor.J Chin Ceram Soc.1979;7(4):380.

[14] Edstr(o|¨)m K,Faltens TA,Dunn B.The structure of Na+β″-aluminogallte,Na_(1-x)Mg_x(Al_(1-y)Ga_y)_(11-x)O_(17),x=0.67;y=0.23,0.30 and 0.41.Solid State Ionics.1998;110(1):137.

[15] Chen KG,Lin ZX,Yang SP.Li2O and MgO stabilizedβ″-Al_2O_3.J Inorg Mater.1984;12(4):449.

[16] Wen ZY.Sodium sulfur cell and its energy storage application.Shanghai Energy Conserv.2007;2:7.

[17] Wen ZY,Yu GQ,Gu ZH.Development and summary of sodium-sulfur battery technology in China.Distrib Util.2010;27(6):25.

[18] Ji CL,Xu Q,Zhai YC.Determination of activities of S and Fe in melts of matte converting process by EMF method.Acta Metall Sin.1992;28(7):283.

[19] Zheng MH,Chen YS.Free energy of formation of Na2S03 by EMF measurement usingβ-alumina solid electrolyte cell.Acta Metall Sin.1992;28(2):89.

[20] Grzegorz G,Leszek AZ.Electromotive force measurements in liquid Ag-In-Pd lead-free alloys.Rare Met.2006;25(5):587.

[21] Wang ZS,Guan YJ,Liang P.Deformation efficiency,homogeneity,and electrical resistivity of pure copper processed by constrained groove pressing.Rare Met.2014;33(3):287.

[22] Tang MT,Tang CB,Chen YM,Yang JG,Yang SH,He J,Ou Z.A promising low carbon clean metallurgical method low-temperature molten salt metallurgy of heavy metal.China Nonferrous Metall.2010;4:49.

[23] Sj(o|¨)den O,Seetharaman S,Staffansson LI.On the Gibbs energy of formation of wustite.Metall Trans B.1986;17(1):179.

[24] Raghavan S,Helfried N.Thermodynamic characterization of microwave sintered sodium beta alumina by a potentiometric technique.Electrochem Commun.2003;5(5):426.

[25] Lin ZX.Rapid Ion Conductors.Shanghai:Shanghai Scientific and Technical Publishers;1983.38.

[26] Wang ZM,Xie HW,Zhang Y,Zhai YC.Measurement of formation free energy for NaSb03 and Na2Te03 by electromotive force method.Min Metall.2015;24(4):15.

[27] Barin I,Knacke O.Thermochemical Properties of Inorganic Substances.Berlin:Springer;1973.237.