基于火用效率目标的烧结余热竖罐操作参数优化

来源期刊:中南大学学报(自然科学版)2021年第4期

论文作者:董辉 张晟 赵亮 冯军胜

文章页码:1287 - 1297

关键词:烧结竖罐;传热;火用效率;数值模拟;移动床

Key words:sinter vertical cooler; heat transfer; exergy efficiency; numerical simulation; moving bed

摘    要:以年产260万t的烧结余热回收竖罐为研究对象,基于多孔介质和局部非热力学平衡理论,借助软件二次开发功能,将烧结矿颗粒的下移过程以对流项的形式定义到能量方程中,建立竖罐三维稳态数值计算模型;然后提出竖罐火用效率分析模型,研究并分析影响竖罐余热回收的主要因素及其影响规律。研究结果表明:出口冷却气体的火用和竖罐火用效率随烧结矿颗粒直径增大而逐渐减少,随冷却气体进口温度升高而逐渐增加;在研究范围内,随着冷却气体质量流量增加,出口冷却气体的火用和火用效率呈现出先增大后减少的趋势,存在峰值拐点;在不同的颗粒直径情形下,对应的峰值拐点也有所不同,结合实际生产床层内粒径分布不均的情形,适宜的冷却气体质量流量应设置为89.1~91.2 kg/s。

Abstract: Sinter waste heat recovery vertical tanks with an annual output of 2.6 million tons was taken as research objects. Based on the porous medium and local non-thermodynamic equilibrium theory, with the help of the secondary development function of the software, the downward movement process of the sinter particles was defined in the form of convection terms in the energy equation. Thus, a 3D steady-state heat transfer model of the vertical tank was established. An exergy efficiency analysis model for sinter vertical tanks was proposed to study and analyze the main factors influencing the recovery of waste heat and their influencing laws. The results show that as the sinter particle diameter increases, the exergy of the outlet cooling gas and the efficiency of the vertical tank gradually decrease. However, on the contrary, as the cooling gas inlet temperature increases, both gradually increase. Within the scope of the study, with the increase of cooling gas mass flow rate, the exergy and efficiency show a trend of first increasing and then decreasing, and there is a peak inflection point. In the case of different particle diameters, the corresponding peak inflection points are also different. Considering the uneven particle size distribution in actual production, the appropriate cooling gas mass flow should be 89.1-91.2 kg/s.

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