合金元素Ni对Fe-Cu合金析出过程的影响
来源期刊:稀有金属2021年第1期
论文作者:梁梦斐 王海燕 王超 任慧平 高雪云
文章页码:117 - 122
关键词:Ni;Fe-Cu合金;析出相;
摘 要:以添加Ni前后的Fe-Cu合金和Fe-Cu-Ni合金为研究对象,采用金相显微镜(OM)观察了Fe-Cu合金与Fe-Cu-Ni合金时效过程中的显微组织形貌变化,借助硬度测试分析了两种合金在等温时效过程中的硬度变化规律,并利用透射电子显微技术(TEM)进行了两种合金的析出相精细结构观察与衍射分析,在此基础上,通过实验与理论分析相结合的方法,探索了Ni元素的添加对含铜钢的显微组织、硬度及析出相形貌、尺寸的影响。显微形貌及硬度测试显示,Ni元素的加入提高了钢的淬透性,从而促进了淬火马氏体的形成,合金的强化效果显著增强,硬度与不添加Ni元素的实验钢相比有明显提高;析出相观察发现,含铜钢中Ni元素的加入加快了形核的进程,提高了析出相颗粒的形核的速率,促进富Cu相的析出,从而细化了析出相的尺寸;透射电子衍射分析表明,Cu在时效过程中会发生结构演化,逐渐形成了bcc结构的富Cu亚稳相。
网络首发时间: 2019-09-29 10:22
稀有金属 2021,45(01),117-122 DOI:10.13373/j.cnki.cjrm.xy19060023
梁梦斐 王海燕 王超 任慧平 高雪云
内蒙古科技大学材料与冶金学院
内蒙古科技大学白云鄂博矿多金属资源综合利用重点实验室
以添加Ni前后的Fe-Cu合金和Fe-Cu-Ni合金为研究对象,采用金相显微镜(OM)观察了Fe-Cu合金与Fe-Cu-Ni合金时效过程中的显微组织形貌变化,借助硬度测试分析了两种合金在等温时效过程中的硬度变化规律,并利用透射电子显微技术(TEM)进行了两种合金的析出相精细结构观察与衍射分析,在此基础上,通过实验与理论分析相结合的方法,探索了Ni元素的添加对含铜钢的显微组织、硬度及析出相形貌、尺寸的影响。显微形貌及硬度测试显示,Ni元素的加入提高了钢的淬透性,从而促进了淬火马氏体的形成,合金的强化效果显著增强,硬度与不添加Ni元素的实验钢相比有明显提高;析出相观察发现,含铜钢中Ni元素的加入加快了形核的进程,提高了析出相颗粒的形核的速率,促进富Cu相的析出,从而细化了析出相的尺寸;透射电子衍射分析表明,Cu在时效过程中会发生结构演化,逐渐形成了bcc结构的富Cu亚稳相。
中图分类号: TG142.1
作者简介:梁梦斐(1995-),女,河南南阳人,硕士研究生,研究方向:金属材料工艺与性能,E-mail:liang_mengfei99@163.com;;*王海燕,教授,电话:13284712228,E-mail:windflower126@163.com;
收稿日期:2019-06-18
基金:国家自然科学基金项目(51764047)资助;
Liang Mengfei Wang Haiyan Wang Chao Ren Huiping Gao Xueyun
School of Materials and Metallurgy,Inner Mongolia University of Science and Technology
Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resource,Inner Mongolia University of Science and Technology
Abstract:
Copper is added to steel,and the precipitation strengthening effect produced by it makes steel materials have certain corro-sion resistance,high plasticity and high strength,as well as excellent welding performance and mechanical processing performance,which has a good development prospect.Domestic and foreign scholars design copper-containing steels with different compositions andformulate corresponding heat treatment processes,and conduct a lot of research on it according to the precipitation strengthening mech-anism of copper.Ni is an important element of high-strength alloy steel.It is mainly used to improve the rigidity of the matrix and thetoughness of the metal.Through its own solid solution strengthening effect,it can enhance the mechanical properties and improve theyield strength of the metal.Adding Ni element to Fe-Cu alloy,through Cu-rich particle precipitation experimental study,combinedwith theoretical analysis,were used to study the effect of Ni element addition on the Cu precipitation process of copper-containingsteel.Taking Fe-Cu alloys and Fe-Cu-Ni alloys before and after Ni addition as the research objects,the microstructure changes of FeCu alloys and Fe-Cu-Ni alloys during the aging process were observed with a metallurgical optical microscope(OM),the hardnesschange law of the two alloys during the isothermal aging process were analyzed with the help of hardness test,and transmission elec-tron microscopy(TEM)was used to observe the fine structure of the precipitated phase and diffraction analysis of the two alloys.Onthis basis,through the combination of experiment and theoretical analysis explored the influence of the addition of Ni on the micro-structure,hardness,precipitate morphology and size of copper-containing steel.The microscopic morphology and hardness testshowed that the addition of Ni improves the hardenability of the steel,thereby promoting the formation of quenched martensite,andthe strengthening effect of the alloy was significantly enhanced.The hardness was better than that of the experimental steel without theaddition of Ni.The reason might be that with the extension of the aging time,the internal structure of the experimental steel was con-stantly changing,the number of precipitated particles in the matrix was reduced,and the reduction of free energy made the nucleationrate slower,which led to the hardness after over-aging.Observation of the precipitated phase found that the addition of Ni in the cop-per-containing steel accelerated the nucleation process,increased the nucleation rate of the precipitated phase particles,promoted theprecipitation of the Cu-rich phase,and refined the size of the precipitated phase.The addition on the one hand changed the critical nu-cleation work of the Cu-rich phase precipitation,leading to changes in the size and number density of the precipitates.On the otherhand,it changed the distribution of elements in the Cu-rich phase precipitates,which could promote the Cu-rich phase precipitation,increase the nucleation rate and number density of the Cu-rich phase.During the growth of the Cu-rich phase,Ni would form a shellstructure at the Cu-rich phase/matrix interface,thereby reducing the coarsening rate of the Cu-rich phase,so that the Cu-rich phasesize remained small for a long time,thereby increasing the strength and hardness of the steel.Transmission electron diffraction analy-sis showed that during the growth process of the precipitated phase particles,bcc phase Cu particles were preferentially precipitated inthe matrix and coherent with the matrix belong to the metastable phase and would transform from bcc structure to fcc structure through dif-fusion and growth.During the aging process,the structure would evolve and the Cu-rich metastable phase of bcc structure would be grad-ually formed.With the extension of the aging time,the hardness of the experimental steel increased first and then decreased.The hard-ness of the experimental steel without Ni and the experimental steel with Ni reached the maximum value of HV 264.7 and HV 316.9 at 32 min.The addition of Ni made the alloy strengthening effect enhanced.In the quenched state,the microstructures of the experimental steelwithout Ni and the experimental steel with Ni were ferrite and lath martensite respectively.During the aging process,the microstructureof the experimental steel without Ni was still ferrite.The martensite structure in the experimental steel gradually transformed to ferrite.There were different morphologies such as spherical and ellipsoidal in the precipitation process of Cu particles.The addition of Ni ele-ment accelerated the nucleation process and refined the size of the precipitated phase.Cu diffused during the aging process,and the addi-tion of Ni increased the nucleation rate of the precipitated phase,promoted the precipitation of the Cu-rich phase,and formed a Cu-richmetastable phase with a bcc structure.
Keyword:
Ni; Fe-Cu alloy; precipitated phase;
Received: 2019-06-18
对低碳微合金钢来说,Cu,Mn和Ni等合金元素的加入对其力学性能、耐腐蚀性能和焊接性能都有积极的影响
1 实验
实验用含铜钢由50 kg真空感应炉冶炼,其化学成分(质量分数)如表1所示。
表1 实验用钢的化学成分 下载原图
Table 1 Chemical compositions of experimental steel(%,mass fraction)
将钢锭锻造为15 mm厚板材,切成13 mm×13mm×7 mm的小试样。将试样在900℃保温30 min后水冷进行固溶处理,之后在550℃经2,8,32,128和512 min等不同时间时效后空冷至室温。
将固溶和时效处理后的试样在HVS-50数显维氏硬度计上测定维氏硬度(HV),选用载荷为9.8N,保荷时间10 s。将研磨、抛光之后的金相样品用4%硝酸酒精侵蚀,在金相显微镜(OM)下观察组织形貌,通过萃取复型制样后,采用JEM-2100F高分辨电子显微镜(HRTEM)对析出相形态、尺寸、分布等进行统计与分析。
2 结果及讨论
2.1 时效硬度变化规律
图1为550℃等温时效硬度变化曲线。可以看出,添加Ni元素与不添加Ni元素的时效硬度变化曲线趋势相同,随着时效时间的增加,硬度逐渐升高,在32 min时达到峰值,之后继续延长时间,硬度下降,即过时效状态。此外,硬度变化曲线显示,经900℃保温30min水冷后,试样1与试样2的平均硬度分别为HV235.1和HV 281.7,Ni元素的加入明显增强了钢的硬度。在过时效阶段硬度下降,其原因可能是,随着时效时间的延长,实验钢内部组织结构在不断的发生变化,基体中的析出相颗粒数目减少,自由能减低使得形核速率变慢,从而导致过时效之后硬度下降。
图1 实验钢在550℃等温时效硬度变化曲线
Fig.1 Hardness curves of experimental steels subjected to iso-thermal aging at 550℃
2.2 显微组织观察与分析
图2(a,b)所示为试样1,2经900℃保温30 min并水冷后的显微组织。可以看出,图2(a)中观察到为单一的铁素体晶粒,晶粒尺寸约为22.37μm;图2(b)中显示试样2钢中大部分为板条马氏体组织,这是因为Ni元素加入后,钢的淬透性增加,促进了淬火后马氏体的形成,这也是试样2硬度提高的重要原因。
图2(c,d)分别为试样1,2在550℃时效峰值处的显微组织,与固溶态相比,试样1组织没有发生明显变化,依旧是多边形铁素体晶粒,其晶粒尺寸约为33.08μm。由于铁素体晶界处能量较高,时效开始后,铜元素在晶界处发生偏聚
图2 实验钢在不同阶段的金相显微组织图
Fig.2 OM images of experimental steel at different stages
(a)Sample 1 as-quenced;(b)Sample 2 as-quenced;(c)Sample 1 aging peak;(d)Sample 2 aging peak
2.3 析出相分析
利用JEM-2100F高分辨电子显微镜对试样中的析出物进行观察,图3为实验钢时效过程后Cu析出形貌的TEM照片。
从图3可以看出,试样1中的析出颗粒为球形,经统计其数量密度为18个·μm-2;对于试样2,析出相形态仍然为球形,其析出物的数量有所增加,经统计其数量密度达到24个·μm-2。这是因为Ni元素的加入促进了析出相颗粒形核的速率
实验钢析出相尺寸统计结果如图4所示。观察发现,试样1在时效峰时Cu析出相尺寸主要分布在12~36 nm之间,平均颗粒尺寸约为25.83 nm;试样2析出相尺寸细化,主要分布在11~34 nm区间内,平均颗粒尺寸约为23.95 nm,较试样1尺寸有所减小。本文合金强化的本质即析出相与位错之间的相互作用,无论是Orowan绕过机制还是切过机制,强化效果跟析出相数量密度有着直接的关系。根据上述分析,Ni元素加入促进合金钢中析出物数量增加,析出相的尺寸减小,分布更加弥散,对合金钢中位错运动的钉扎作用增强,因此对钢的硬度贡献增大,这也是图1中试样2比试样1硬度大的原因。
图3 实验钢Cu析出相TEM照片
Fig.3 TEM images of Cu precipitates phase of experimental steels
(a)Sample 1,32 min;(b)Sample 2,32 min;(c)Sample 2,128 min
图4 析出相尺寸统计图
Fig.4 Statistics of precipitated phase size
(a)Sample 1,32 min;(b)Sample 2,32 min
对图3(a)中箭头所指析出相进行衍射花样标定如图5所示。观察发现,电子束沿[001]方向入射,实验钢基体是典型的bcc结构的衍射斑点,经过衍射花样标定确定,大而亮的衍射斑为基体α-Fe原子的衍射花样,周围小而暗的斑点则为铜原子偏聚的晶面衍射斑点,最终形成的是富铜偏聚区即为G.P区为bcc结构,与基体α-Fe保持共格关系
根据经典形核理论
式中,Nv为单位体积内的成核数目;β*为频率因子;Z为Zeldovich非平衡因子;ΔG*为临界形核功;τ为孕育期;k为玻尔兹曼常数;T为温度,t为时间。
上述公式中的临界形核功ΔG*
式中,σ为第二相与基体之间的比界面能,ΔGv为相变体积自由能。
Ni元素加入钢中,ΔGv由初始2.19×109J?m-3减小为2.10×109J·m-3
图5 合金钢基体中析出相的TEM衍射花样及标定
Fig.5 TEM diffraction pattern and calibration of precipitated phase in experimental alloy steel matrix
3 结论
1.随着时效时间的延长,实验钢的硬度先上升后下降,在32 min时不加Ni实验钢与加Ni实验钢硬度分别达到最大值HV 264.7和HV 316.9,Ni元素的加入使得合金的强化效果增强。
2.在淬火状态下,不加Ni实验钢与加Ni实验钢显微组织分别为铁素体和板条马氏体,时效过程中不加Ni实验钢显微形貌依旧为铁素体,加Ni实验钢中马氏体结构逐渐向铁素体转变。
3.Cu颗粒析出过程中存在球型、椭球型等不同的形态,Ni元素加入加快形核进程,细化析出相尺寸。Cu在时效过程中发生扩散,Ni元素的加入提高析出相形核率,促进富Cu相的析出,形成bcc结构的富Cu亚稳相。
参考文献