粉末注射成形充模流动过程模壁凝固层增长的计算与模拟

来源期刊:中国有色金属学报2008年第3期

论文作者:郑洲顺 曲选辉 韩旭里 张国栋

文章页码:511 - 511

关键词:粉末注射成形;微流边界层;模壁凝固层;数值模拟;

Key words:powder injection molding; boundary layer of microflow; solidification layer on wall of cavity; numerical simulation

摘    要:

应用微流边界层理论从微观上阐述了粉末注射成形充模过程模壁凝固层的存在性,分析了PIM模壁凝固层的结构,它包含微流边界层,其厚度远远小于L.Prandtl边界层的厚度,说明假设在PIM充模流动过程中无滑移边界条件是合理的。根据L.Prandtl边界层厚度的计算方法和微流边界层的定义,建立了计算PIM浇道模壁凝固层厚度的数学模型,数值模拟结果说明所给数学模型较好地描述浇道模壁凝固层的增长情况。利用该模型可以方便地预测浇道模壁凝固层厚度的增长,为优化影响制品质量的工艺参数提供了理论依据。

Abstract: The existence of solidification layer on the wall of cavity in powder injection molding filling process by boundary layer theory of microflow was reviewed. The structure of solidification layer on the wall of cavity was analyzed. Based on the computation method of L.Prandtl boundary layer and the definition of boundary layer of microflow, the mathematical model of solidification layer on the wall of cavity in powder injection molding filling process was established. The results of the numerical simulation indicate that the thickness of the solidification layer on the wall of feed channel can be nicely described by the mathematical model. Some useful information for predicting and controlling the solidification on the wall of cavity can be supplied by the mathematical model established.

基金信息:国家重点基础研究发展计划资助项目
湖南省科技计划博士后专项基金资助项目

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